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Robotics and Automation

Even if you have yet to adopt robotics, if you are keen to the benefits of automating dull, dirty, and dangerous tasks, addressing tasks that are challenging to staff positions or areas with frequent turnover, and improving production levels and efficiencies with your existing staff, you are ahead of the game. Robotics are not a one-size-fits-all solution, so it is wise to be methodical as you identify the appropriate opportunity and optimum timing for your first (or next) implementation. Be sure to think through the entire process to identify potential implementation challenges with part presentation

We have implemented or are implementing robotics and automation to some extent in our facility. (CNC machine tending, pick & place, robotic welding, packaging, etc.)

1

We have integrated robotics and automation to improve tasks in our production process that are dull, dirty, dangerous, or are challenging to staff.

2

We have automated manual inspection processes by using machine vision technology.

3

We have improved the performance of our production and/or warehouse material movement through autonomous mobile robots.

4

There are opportunities to leverage robotics that we have not yet been able to capitalize on.

5

Digitization

Digitization covers a wide range of applications and functional areas at a manufacturer, from front office, to operations, and everywhere in between. It could be digitizing your paper driven production processes through an ERP implementation, capturing data for process monitoring at a manufacturing cell through an IoT solution, or using artificial intelligence or machine learning to optimize processes. It is all about providing the right data to the right people at the right time.

We are in the digital journey to reduce manual data recording and entry, utilize our data effectively, streamline business and supply chain processes, and optimize our production through tools and systems such as sensors, IoT, ERP, machine learning, and beyond.

1

We monitor, gather, and analyze data from our production processes and/or equipment for operational adjustments, predictive maintenance, or quality control.

2

Manual spreadsheets and disparate systems have been replaced or reduced with an ERP system allowing the production process to be tracked and monitored in real-time

3

We have leveraged simulation to “test out” business or operational changes before investing in or committing to a significant change.

4

We have found opportunities to leverage artificial intelligence (AI) or machine learning (ML) to automate processes, build predictive models, or other business or operational applications.

5

Additive Manufacturing

While additive manufacturing (AM) has existed for over 30 years, in terms of broad use, it can be considered an emerging manufacturing technology. AM provides incredible capabilities that are beyond any other traditional manufacturing process. If you are new to AM, take time to familiarize yourself with the various processes (there are seven!) and their typical applications. That will help you walk through your facility with a different perspective, and you may start to identify potential AM applications that would be impactful for your operation. AM is revolutionizing manufacturing; not as a replacement for traditional manufacturing, but as another tool at your disposal that can reduce costs and increase capabilities across the manufacturing spectrum.

We leverage additive manufacturing in some aspect of our operation through the use of 3D printed tooling, fixtures, jigs, or parts provided by a supplier.

1

We leverage additive manufacturing in some aspect of our operation utilizing our own additive manufacturing equipment.

2

We utilize additive manufacturing equipment to support our production processes through the fabrication of tooling, fixtures, or jigs.

3

We create prototypes with additive manufacturing for our own products or as a service for our customers prior to full production with traditional manufacturing.

4

We leverage the unique capabilities of additive manufacturing (internal features, lattice structures, part consolidation, etc.) for production parts or to augment traditional manufacturing processes.

5

Cybersecurity

According to an IBM study of cyberattacks, Manufacturing is the 2nd most targeted industry (up from 8th in 2019 ) behind Finance & Insurance. The first key to combat this threat is awareness, and then taking concrete steps to establish a plan to implement appropriate cybersecurity practices. Be sure your employees understand the role they play in cybersecurity – from understanding risks of email phishing and what to do when they receive a suspicious email to how to handle sensitive information on their various devices. Depending on your customers and industry, you may be subject to cybersecurity requirements that will dictate the cybersecurity protocol you must follow. A prime example of this is the U.S. Department of Defense Cybersecurity Maturity Model Certification (CMMC). As of 2020, all DoD suppliers are required to be taking action to meet the appropriate CMMC requirements. Other industries and OEM’s may have other unique cybersecurity requirements, so be sure you fully understand the requirements for your circumstances. Finally, remember that cybersecurity is ever evolving, so it will be an ongoing effort to keep your operation current and cybersecure.

We fully understand the cybersecurity requirements that are applicable to our organization.

1

We completed a full NIST 800-171 cybersecurity assessment and are working the remediation plan to be in compliance.

2

We are strongly considering or actively working towards Cybersecurity Maturity Model Certification (CMMC).

3

We have completed the required self-assessment, developed a System Security Plan (SSP) and a Plan of Action with Milestones (POAM), and have submitted our assessment results to the Supplier Performance Risk System (SPRS).

4

We have a defined plan to achieve Cybersecurity Maturity Model Certification (CMMC) by a specific date.

5